Arc Flash Risk Assessment

By R.W. Hurst, Editor

Arc Flash Risk Assessment

An arc flash risk assessment evaluates the potential electrical hazards of an electrical arc flash incident in a workplace. An arc flash is a sudden and explosive release of energy that occurs when an electrical current jumps across an air gap between two conductive surfaces. An arc flash's intense heat and pressure can cause serious burns, injuries, and even fatalities.

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An arc flash risk assessment, analysis or study involves a systematic analysis of the electrical system, equipment, and work practices in the workplace to identify potential arc flash hazards. The assessment considers factors such as the voltage levels of the electrical system, the size and location of electrical components, the types of tasks performed by workers, and the personal protective equipment (PPE) used by workers.

The study helps identify the risk associated with potential arc flash hazards and provides recommendations for reducing or eliminating these risks, such as protective measures. The assessment also helps to ensure compliance with relevant safety standards and regulations, such as the National Fire Protection Association (NFPA) 70E standard for electrical safety in the workplace.

Overall, a study is important for ensuring the safety of workers who work with or near electrical equipment and systems. It can help to prevent severe injuries and fatalities caused by electrical arc flashes.

 

How to Perform an Arc Flash Risk Assessment

Performing an arc flash risk assessment or analysis involves several steps, which can vary depending on the specific workplace and the equipment being assessed. However, here are some general steps to consider:

  1. Gather information: Collect information about the electrical system, equipment, and work practices in the workplace. This may include electrical one-line diagrams, equipment specifications, work procedures, and incident reports.

  2. Identify potential arc flash hazards: Analyze the electrical system and equipment to identify potential arc flash hazards, such as high voltage levels, exposed conductive parts, or inadequate protective equipment.

  3. Calculate arc flash incident energy: Determine the incident energy that could be generated by an arc flash using appropriate calculation methods. This helps determine the hazard's severity and the required level of PPE for workers.

  4. Assess risk and develop mitigation strategies: Evaluate the level of risk associated with each potential arc flash hazard and develop strategies to mitigate those risks. This may include upgrading equipment, changing work practices, and providing appropriate PPE to workers.

  5. Document findings: Document the findings of the study, including the results of the incident energy calculations, the identified hazards, and the recommended mitigation strategies.

  6. Review and update: Regularly review and update the study to ensure it remains current and accurate.

It is important to note that performing a study can be complex and requires expertise in electrical safety and arc flash analysis. Therefore, consulting with a qualified electrical safety professional or engineer is often recommended to help with the process.

 

What Goes into an Arc Flash Risk Assessment?

An arc flash study is a detailed process that involves evaluating various aspects of an electrical system and its work practices to identify potential arc flash hazards. The specific items that go into a study can vary depending on the workplace and the electrical system being assessed, but here are some common factors that are typically considered:

  1. Electrical system information: The assessment should gather detailed information about the electrical system, including one-line diagrams, fault current and coordination studies, equipment ratings, and system configurations.

  2. Equipment inventory: The assessment should identify all the electrical equipment and components, such as switchgear, transformers, motor control centers, and panelboards.

  3. Work procedures and practices: The assessment should review the work procedures and practices related to the electrical system, such as maintenance and troubleshooting procedures, and evaluate whether they are adequate for reducing the risk of an arc flash.

  4. Arc flash incident energy analysis: The assessment should perform calculations to determine the incident energy levels that could be generated in the event of an arc flash, using appropriate methods such as IEEE 1584 or NFPA 70E.

  5. Arc flash boundary determination: The assessment should identify the arc flash boundary, the distance from the potential arc flash hazard at which a person would be exposed to a second-degree burn if an arc flash occurred.

  6. Personal protective equipment (PPE) recommendations: The assessment should provide recommendations for the appropriate level of PPE that workers should wear based on the incident energy analysis and arc flash boundary.

  7. Hazard identification: The assessment should identify all the potential arc flash hazards and evaluate their risk levels based on the incident energy and arc flash boundary determinations.

  8. Risk reduction recommendations: The assessment should provide recommendations for mitigating the identified arc flash hazards and reducing the overall risk to workers. This may include installing an arc flash hazard warning label, changes to work practices, equipment upgrades or modifications, or other risk reduction strategies.

Overall, an arc flash risk assessment is a detailed and comprehensive evaluation of an electrical system and its associated hazards. It is a critical step in ensuring workers' safety with or near electrical equipment and systems.

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